提高yk7236A 磨齿效率 《很快的》

变术火花8

你这里有吗？？

变术火花8

我们滚齿就是倒着走的，这样震动要小很多。

fzh325400

我也温州的 很想认识你学习你的技术

贤胜

%  4000. 秦川yk7236A的宏程序 变量代码 懂的人看以下吧！
       (WORKPIECE DATA)

L100=6.5      (Mn: MODULE)模数
L101=33 (Z: No.OF TEETH)齿数
L102=20.00    (PRESSURE ANGLE)压力角
L103=-00.0000      (HELIX ANGLE RIGHT "-"  LEFT "+")螺旋角
L104=30  (B: FACE WIDTH)齿宽
L105=228   (TIP CIRCLE DIAMETER)齿顶圆直径

       (WHEEL DRWSSING DATA)

L106=45    (NO.OF CYCLE WHEEL DRESSING)砂轮修形次数
L107=0      (NO.OF CYCLE WHEEL DRESSING  WHICH NO INFEED)光刀次数


       (GRINDING WHEEL DATA)

L115=1       ( NUMBER OF GRIDING WHEEL THREADS)
L116=400     (OUTSIDER DIAMETER) 砂轮外径
L117=1300    (SPINDLE REV DURING GRINDING)砂轮转速

        (GRINDING DATA)
     
     (ROUGHING GRINDING 1 DATA)粗磨1

L120=0.05(X INFEED MM)进刀量
L121=2(Z FEED MM/REV)冲程量
L122=0.07 (SHIFT RATE MMY/10MMZ)位移量
L123=3 (No. OF STROKE FROM WHICH ROUGHING GRINDING 1 FINISHED)余刀


     (ROUGHING GRINDING 2 DATA)粗磨2

L126=0.03    (X INFEED MM)
L127=1 (Z FEED MM/REV)
L128=0.07(SHIFT RATE MMY/10MMZ)
L129=2 (No. OF STROKE FROM WHICH ROUGHING GRINDING 2 FINISHED)


     (FINISHING GRINDING 1 DATA) 精磨1

L131=000       (SHIFT MM)
L132=0.03(X INFEED MM)
L133=0.8    (Z FEED MM/REV)
L134=1   (No. OF STROKE FROM WHICH FINISHING GRINDING 1 FINISHED)

     (FINISHING GRINDING 2 DATA)精磨2

L136=0.0    (SHIFT MM)
L137=0.03  (X INFEED MM)
L138=0.8    (Z FEED MM/REV)


     (OTHER DATA IN No. OF STROKE)
  L140=11(NO. OF TOTAL STROKES)冲程次数
L141=0      (No. OF STROKE FROM WHICH NO INFEED)
L142=0      (No. OF STROKE AFTER WHICH "NO INFEED" FINISHED)
L143=0      (No. OF STROKE FROM WHICH COLLET RELEASES)
L144=30(TROKE LENGTH)冲程长度


     (LEAD MODIFICATION DATA)鼓形参数

L145=-0.0  (X1)
L146=-0.0  (X2)
L147=-0.0  (X3)
L148=-0.0  (X4)
L149=-0.0  (X5)
L150=-0.0  (X6)

L151=0    (Z1)
L152=0    (Z2)
L153=0    (Z3)
L154=30  (Z4)
L155=0    (Z5)
L156=0    (Z6)
L157=0    (Z7)

L160=-L122*L151/10
L161=-L122*L152/10
L162=-L122*L153/10
L163=-L122*L154/10
L164=-L122*L155/10
L165=-L122*L156/10
L166=-L122*L157/10

L170=-L128*L151/10
L171=-L128*L152/10
L172=-L128*L153/10
L173=-L128*L154/10
L174=-L128*L155/10
L175=-L128*L156/10
L176=-L128*L157/10





L180=3.1415927*L100*L115+0.006
L181=2.75*L100
L182=L108-L181
L183=L180*L109
L184=L180*L110
L185=L107-L183
L186=L107+L184
L187=L180/L115
L188=L185-L187
L189=L186-L187

L190=3.1415927/4
L191=1.25*CL102/SL102
L192=1.25*SL102/CL102
L193=L190+L191-L192
L194=L144/2
L195=L100/L116
L196=AL195
L197=L188-L187
L198=L189-L187

贤胜

%  6000. 这是yk7236A的磨齿主程序   有点逻辑性 耐心点看的懂   和上面%4000贯通
G75N1000
IF E20010=1 THEN
G79 N1100
ENDI


N10        G77 H4000
        G90 G1 X0 F200  
  
           G4 F1
           G181 D=L101 K1 P-L103 QL100 R1
        G185 D=L101 KL115 P-L196 QL100
           M85
           G04F2
           M3 SL117
E10000=1
M100
    G4 F10
M82
G4 F2
M83
G4 F8
   M07
    G91 G1  Z-L194  F100

   
N50         Y=E71000/10000
            G79 Y>90-L193 N1000
            L140=L140-1
            G79 L140>=L143 N52
N51         M84
N52         G79 L140<L134 N150
           G79 L140<L129 N120
           G79 L140<L123 N90
N60         G79 L140<=L142 N70
           G79 L140<=L141 N80
N70         G94 F2   G91(G1)X-L120      
N80         G195 FL121
N81         G185 D=L101 KL115 P-L196 QL100
N82            G90 YE71000
N83          G77 H4210
N84          G79 L140=0 N1000
N85           G79 N180
N90         G79 L140<=L142 N100
           G79 L140<=L141 N110
N100         G94F2 G91(G1)X-L126   
N110         G195 FL127
            G185 D=L101 KL115 P-L196 QL100
            G90YE71000
            G77 H4220
            G79 L140=0 N1000
            G79 N180
N120         G79 L140<=L142 N130
            G79 L140<=L141 N140
N130         G94F2 G91(G1)X-L132     
N140         G94F100 G91G1 Y-L131
            G195 FL133
            G77 H4230
            G79 L140=0 N1000
            G79 N180
N150         G79 L140<=L142 N160
            G79 L140<=L141 N170
N160         G94F2 G91(G1)X-L137     
N170         G94F100 G91G1 Y-L136
            G195 FL138
           G77 H4230
            G79 L140=0 N1000
            G79 N180
N180         Y=E71000/10000
            G79 Y>90-L193 N1000
            L140=L140-1
            G79 L140>=L143 N182
N181         M84
N182         G79 L140<L134 N280
            G79 L140<L129 N250
            G79 L140<L123 N220
N190         G79 L140<=L142 N200
            G79 L140<=L141 N210
N200         G94 F2    G91(G01)X-L120      
N210         G195 FL121
            G185 D=L101 KL115 P-L196 QL100
            G77 H4240
            G79 L140=0 N1000
            G79 N50
N220         G79 L140<=L142 N230
            G79         L140<=L141 N240
N230         G94F2   G91(G1)X-L126     
N240         G195 FL127
            G185 D=L101 KL115 P-L196 QL100
            G77 H4250
            G79 L140=0 N1000
            G79 N50
N250         G79 L140<=L142 N260
            G79 L140<=L141 N270
N260         G94F2   G91(G1)X-L132     
N270 (G80 R85) G94F100 G91G1 Y-L131
            G195 FL133
            G77 H4260
            G79 L140=0 N1000
            G79 N50
N280         G79 L140<=L142 N290
            G79 L140<=L141 N300
N290         G94F2   G91(G1)X-L137     
N300 (G80 R85) G94F100 G91G1 Y-L136
            G195 FL138
            G77 H4260
            G79 L140=0 N1000
            G79 N50
N1000  M81
        IF [.BM09]=1 THEN
          M08
       ENDI
        O117=0
        M09
        G4F0.5       
        M84
        M5       
             G90 G0 X0
             G90 G0 Z0
        M89
G180R0
        G0C-0
        L0=L108*360
        G91C-L0
        M90
        M86
N1100        M2

贤胜

%  4000. yk7236A磨齿机的宏程序 变量代码L
       (WORKPIECE DATA)
L100=6.5      (Mn: MODULE)
L101=33 (Z: No.OF TEETH)
L102=20.00    (PRESSURE ANGLE)
L103=-00.0000      (HELIX ANGLE RIGHT "-"  LEFT "+")
L104=30  (B: FACE WIDTH)
L105=228   (TIP CIRCLE DIAMETER)
       (WHEEL DRWSSING DATA)
L106=45    (NO.OF CYCLE WHEEL DRESSING)
L107=0      (NO.OF CYCLE WHEEL DRESSING  WHICH NO INFEED)

       (GRINDING WHEEL DATA)
L115=1       ( NUMBER OF GRIDING WHEEL THREADS)
L116=400     (OUTSIDER DIAMETER)
L117=1300    (SPINDLE REV DURING GRINDING)
        (GRINDING DATA)
     
     (ROUGHING GRINDING 1 DATA)
L120=0.05(X INFEED MM)
L121=2(Z FEED MM/REV)
L122=0.07 (SHIFT RATE MMY/10MMZ)
L123=3 (No. OF STROKE FROM WHICH ROUGHING GRINDING 1 FINISHED)

     (ROUGHING GRINDING 2 DATA)
L126=0.03    (X INFEED MM)
L127=1 (Z FEED MM/REV)
L128=0.07(SHIFT RATE MMY/10MMZ)
L129=2 (No. OF STROKE FROM WHICH ROUGHING GRINDING 2 FINISHED)

     (FINISHING GRINDING 1 DATA)
L131=000       (SHIFT MM)
L132=0.03(X INFEED MM)
L133=0.8    (Z FEED MM/REV)
L134=1   (No. OF STROKE FROM WHICH FINISHING GRINDING 1 FINISHED)
     (FINISHING GRINDING 2 DATA)
L136=0.0    (SHIFT MM)
L137=0.03  (X INFEED MM)
L138=0.8    (Z FEED MM/REV)

     (OTHER DATA IN No. OF STROKE)
L139=0
L140=11(NO. OF TOTAL STROKES)
L141=0      (No. OF STROKE FROM WHICH NO INFEED)
L142=0      (No. OF STROKE AFTER WHICH "NO INFEED" FINISHED)
L143=0      (No. OF STROKE FROM WHICH COLLET RELEASES)
L144=30(TROKE LENGTH)

     (LEAD MODIFICATION DATA)
L145=-0.0  (X1)
L146=-0.0  (X2)
L147=-0.0  (X3)
L148=-0.0  (X4)
L149=-0.0  (X5)
L150=-0.0  (X6)

L151=0    (Z1)
L152=0    (Z2)
L153=0    (Z3)
L154=30  (Z4)
L155=0    (Z5)
L156=0    (Z6)
L157=0    (Z7)

L160=-L122*L151/10
L161=-L122*L152/10
L162=-L122*L153/10
L163=-L122*L154/10
L164=-L122*L155/10
L165=-L122*L156/10
L166=-L122*L157/10

L170=-L128*L151/10
L171=-L128*L152/10
L172=-L128*L153/10
L173=-L128*L154/10
L174=-L128*L155/10
L175=-L128*L156/10
L176=-L128*L157/10


L180=3.1415927*L100*L115+0.006
L181=2.75*L100
L182=L108-L181
L183=L180*L109
L184=L180*L110
L185=L107-L183
L186=L107+L184
L187=L180/L115
L188=L185-L187
L189=L186-L187
L190=3.1415927/4
L191=1.25*CL102/SL102
L192=1.25*SL102/CL102
L193=L190+L191-L192
L194=L144/2
L195=L100/L116
L196=AL195
L197=L188-L187
L198=L189-L187

贤胜

%  4000.
       (WORKPIECE DATA)

L100=6.5      (Mn: MODULE)
L101=33 (Z: No.OF TEETH)
L102=20.00    (PRESSURE ANGLE)
L103=-00.0000      (HELIX ANGLE RIGHT "-"  LEFT "+")
L104=30  (B: FACE WIDTH)
L105=228   (TIP CIRCLE DIAMETER)

       (WHEEL DRWSSING DATA)

L106=45    (NO.OF CYCLE WHEEL DRESSING)
L107=0      (NO.OF CYCLE WHEEL DRESSING  WHICH NO INFEED)


       (GRINDING WHEEL DATA)

L115=1       ( NUMBER OF GRIDING WHEEL THREADS)
L116=400     (OUTSIDER DIAMETER)
L117=1300    (SPINDLE REV DURING GRINDING)

        (GRINDING DATA)
     
     (ROUGHING GRINDING 1 DATA)

L120=0.05(X INFEED MM)
L121=2(Z FEED MM/REV)
L122=0.07 (SHIFT RATE MMY/10MMZ)
L123=3 (No. OF STROKE FROM WHICH ROUGHING GRINDING 1 FINISHED)


     (ROUGHING GRINDING 2 DATA)

L126=0.03    (X INFEED MM)
L127=1 (Z FEED MM/REV)
L128=0.07(SHIFT RATE MMY/10MMZ)
L129=2 (No. OF STROKE FROM WHICH ROUGHING GRINDING 2 FINISHED)


     (FINISHING GRINDING 1 DATA)

L131=000       (SHIFT MM)
L132=0.03(X INFEED MM)
L133=0.8    (Z FEED MM/REV)
L134=1   (No. OF STROKE FROM WHICH FINISHING GRINDING 1 FINISHED)

     (FINISHING GRINDING 2 DATA)

L136=0.0    (SHIFT MM)
L137=0.03  (X INFEED MM)
L138=0.8    (Z FEED MM/REV)


     (OTHER DATA IN No. OF STROKE)
L139=0
L140=11(NO. OF TOTAL STROKES)
L141=0      (No. OF STROKE FROM WHICH NO INFEED)
L142=0      (No. OF STROKE AFTER WHICH "NO INFEED" FINISHED)
L143=0      (No. OF STROKE FROM WHICH COLLET RELEASES)
L144=30(TROKE LENGTH)


     (LEAD MODIFICATION DATA)

L145=-0.0  (X1)
L146=-0.0  (X2)
L147=-0.0  (X3)
L148=-0.0  (X4)
L149=-0.0  (X5)
L150=-0.0  (X6)

L151=0    (Z1)
L152=0    (Z2)
L153=0    (Z3)
L154=30  (Z4)
L155=0    (Z5)
L156=0    (Z6)
L157=0    (Z7)

L160=-L122*L151/10
L161=-L122*L152/10
L162=-L122*L153/10
L163=-L122*L154/10
L164=-L122*L155/10
L165=-L122*L156/10
L166=-L122*L157/10

L170=-L128*L151/10
L171=-L128*L152/10
L172=-L128*L153/10
L173=-L128*L154/10
L174=-L128*L155/10
L175=-L128*L156/10
L176=-L128*L157/10





L180=3.1415927*L100*L115+0.006
L181=2.75*L100
L182=L108-L181
L183=L180*L109
L184=L180*L110
L185=L107-L183
L186=L107+L184
L187=L180/L115
L188=L185-L187
L189=L186-L187

L190=3.1415927/4
L191=1.25*CL102/SL102
L192=1.25*SL102/CL102
L193=L190+L191-L192
L194=L144/2
L195=L100/L116
L196=AL195
L197=L188-L187
L198=L189-L187

贤胜

上面是yk7236A的 宏程序变量L

aiguexing777

厉害，能翻译一下吗

变术火花8

hjg300 发表于 2010-10-6 15:00

                               
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采用深切缓进给磨削和强力冷却可以用2次冲程就磨好     精度5到6级        举例  模数5  齿数30  齿宽40    ...

余量的多少有关系吗？？